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了解rto蓄熱式焚燒爐廢氣凈化系統(tǒng)

發(fā)布人:武漢潤(rùn)華宏星節(jié)能環(huán)保涂裝設(shè)備有限公司 發(fā)表時(shí)間:2024-11-05

  一、系統(tǒng)概述

  1、 System Overview

  RTO蓄熱式焚燒爐廢氣凈化系統(tǒng),又稱(chēng)蓄熱式熱氧化爐,是一種熱能轉(zhuǎn)換設(shè)備。它利用陶瓷蓄熱體作為熱能儲(chǔ)存和交換的媒介,通過(guò)蓄熱和放熱過(guò)程,實(shí)現(xiàn)有機(jī)廢氣的熱氧化分解。

  RTO regenerative incinerator exhaust gas purification system, also known as regenerative thermal oxidation furnace, is a type of thermal energy conversion equipment. It uses ceramic heat storage as a medium for thermal energy storage and exchange, achieving thermal oxidation and decomposition of organic waste gas through heat storage and release processes.base64_image

  二、工作原理

  2、 Working principle

  RTO蓄熱式焚燒爐廢氣凈化系統(tǒng)的工作原理如下:

  The working principle of the RTO regenerative incinerator exhaust gas purification system is as follows:

  廢氣通過(guò)引風(fēng)機(jī)進(jìn)入蓄熱室1進(jìn)行預(yù)熱,利用陶瓷蓄熱體回收的熱量,使廢氣溫度升高至接近熱氧化溫度。

  The exhaust gas enters the heat storage chamber 1 through the induced draft fan for preheating, and the heat recovered by the ceramic heat storage body is used to raise the exhaust gas temperature to near the thermal oxidation temperature.

  預(yù)熱后的廢氣進(jìn)入燃燒室進(jìn)行熱氧化,使有機(jī)廢氣中的VOC氧化分解成二氧化碳和水。這一過(guò)程中,燃燒器燃燒補(bǔ)充熱量,使廢氣升至設(shè)定的氧化溫度(通常為730~780℃)。

  The preheated exhaust gas enters the combustion chamber for thermal oxidation, which oxidizes and decomposes the VOCs in the organic exhaust gas into carbon dioxide and water. During this process, the burner burns to supplement heat and raise the exhaust gas to the set oxidation temperature (usually 730-780 ℃).

  氧化后的高溫氣體經(jīng)過(guò)另一蓄熱室2進(jìn)行熱量交換,溫度降低后排放至大氣。與此同時(shí),蓄熱室2的蓄熱體吸熱,為下一個(gè)循環(huán)加熱新輸入的低溫廢氣做準(zhǔn)備。

  The high-temperature gas after oxidation undergoes heat exchange in another heat storage chamber 2, and is discharged into the atmosphere after the temperature is reduced. At the same time, the heat storage body of heat storage chamber 2 absorbs heat, preparing for the next cycle to heat the newly input low-temperature exhaust gas.

  引入部分凈化后的氣體對(duì)蓄熱室3進(jìn)行吹掃,清除可能殘留的有機(jī)物質(zhì),為下一輪熱交換做準(zhǔn)備。

  Introduce partially purified gas to blow the heat storage chamber 3, removing any residual organic substances and preparing for the next round of heat exchange.

  整個(gè)過(guò)程中,蓄熱室通過(guò)切換閥或旋轉(zhuǎn)裝置進(jìn)行切換,分別進(jìn)行吸熱和放熱,實(shí)現(xiàn)連續(xù)工作。

  Throughout the entire process, the heat storage chamber is switched by switching valves or rotating devices to absorb and release heat respectively, achieving continuous operation.

  三、系統(tǒng)特點(diǎn)

  3、 System features

  節(jié)能性:采用蓄熱體回收熱量,降低能源消耗,提高熱能利用率。

  Energy saving: Adopting thermal storage to recover heat, reducing energy consumption, and improving thermal energy utilization efficiency.

  適應(yīng)性:適應(yīng)大風(fēng)量、低濃度的有機(jī)廢氣處理,以及廢氣中VOC組成和濃度的變化、波動(dòng)。

  Adaptability: Adapt to the treatment of high air volume, low concentration organic waste gas, as well as changes and fluctuations in VOC composition and concentration in the waste gas.

  安全性:維護(hù)工作量少,操作安全可靠,具有多種安全保護(hù)措施。

  Security: Low maintenance workload, safe and reliable operation, with multiple security protection measures.

  穩(wěn)定性:RTO系統(tǒng)運(yùn)行穩(wěn)定,能長(zhǎng)時(shí)間保持有效的處理效果。

  Stability: The RTO system runs stably and can maintain effective processing effects for a long time.

  四、應(yīng)用領(lǐng)域

  4、 Application Fields

  RTO蓄熱式焚燒爐廢氣凈化系統(tǒng)廣泛應(yīng)用于石油及化工(如塑料、橡膠、合成纖維、有機(jī)化工)、油漆生產(chǎn)及噴漆、印刷(包括印鐵、印紙、印塑料)、電子元件及電線(xiàn)、及染料、醫(yī)藥、顯像管、膠片、磁帶等行業(yè)。這些行業(yè)產(chǎn)生的廢氣經(jīng)過(guò)RTO系統(tǒng)處理后,可達(dá)到廢氣綜合排放標(biāo)準(zhǔn),直接排放至大氣中。

  The RTO regenerative incinerator exhaust gas purification system is widely used in industries such as petroleum and chemical (such as plastics, rubber, synthetic fibers, organic chemicals), paint production and spraying, printing (including printing iron, printing paper, printing plastics), electronic components and wires, as well as dyes, pharmaceuticals, cathode ray tubes, films, tapes, etc. After being treated by the RTO system, the exhaust gases generated by these industries can meet the comprehensive emission standards and be directly discharged into the atmosphere.

  五、維護(hù)與保養(yǎng)

  5、 Maintenance and upkeep

  為確保RTO蓄熱式焚燒爐廢氣凈化系統(tǒng)的正常運(yùn)行和延長(zhǎng)使用壽命,應(yīng)進(jìn)行以下維護(hù)和保養(yǎng)工作:

  To ensure the normal operation and prolong the service life of the RTO regenerative incinerator exhaust gas purification system, the following maintenance and upkeep work should be carried out:

  定期檢查和更換媒介層:RTO設(shè)備中的熱交換媒介層是關(guān)鍵部件之一,需要定期檢查其狀態(tài),并根據(jù)實(shí)際情況及時(shí)更換。

  Regular inspection and replacement of media layer: The heat exchange media layer in RTO equipment is one of the key components, and its status needs to be checked regularly and replaced in a timely manner according to the actual situation.

  檢查火焰控制系統(tǒng):火焰控制系統(tǒng)非常重要,需要定期檢查其工作狀態(tài)和靈敏度,確保能夠快速響應(yīng)和控制火焰。

  Checking the flame control system: The flame control system is very important and needs to be regularly checked for its working status and sensitivity to ensure rapid response and control of the flame.

  清潔和更換過(guò)濾器:過(guò)濾器可以地去除廢氣中的顆粒物和污染物,需要定期清潔或更換,以保證其過(guò)濾效果。

  Cleaning and replacing filters: Filters can effectively remove particulate matter and pollutants from exhaust gas, and require regular cleaning or replacement to ensure their filtering effectiveness.

  檢查電機(jī)和傳動(dòng)系統(tǒng):定期檢查電機(jī)和傳動(dòng)系統(tǒng)的工作狀態(tài)和潤(rùn)滑情況,確保正常運(yùn)轉(zhuǎn)。

  Check the motor and transmission system: Regularly inspect the working condition and lubrication of the motor and transmission system to ensure normal operation.

  管道和閥門(mén)維護(hù):定期維護(hù)管道和閥門(mén),包括清理、潤(rùn)滑和更換損壞部件等工作,確保設(shè)備的密封性和流量控制精度。

  Pipeline and valve maintenance: Regular maintenance of pipelines and valves, including cleaning, lubrication, and replacement of damaged parts, to ensure the sealing and flow control accuracy of the equipment.

  本文來(lái)自:沸石轉(zhuǎn)輪+RTO 更多的內(nèi)容請(qǐng)點(diǎn)擊:http://www.posui888.top我們將會(huì)為您提問(wèn)的問(wèn)題提供一個(gè)滿(mǎn)意的服務(wù),歡迎您的來(lái)電!

  This article is from: Zeolite Wheel+RTO. For more content, please click: http://www.posui888.top We will provide satisfactory service for the questions you ask. Welcome to call us!

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